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Remove and Replace 2" Wetware

How to remove existing 2" wetware and replace or reinstall 2" wetware

Updated over a week ago

Equipment

  • Lumo 2” wetware

  • Strap wrench/wrench large enough to fit around the union collars

  • Hose nuts - minimum of 2

  • Adjustable crescent wrench

  • Plumbers grease

  • Lumo wrench or needle nose pliers

  • Phillips screwdriver

Remove the Current Wetware

  1. Ensure there are no irrigations scheduled or currently running

  2. Shut/close the ball/gate valve located before the Lumo valve

  3. Manually open the Lumo valve to clear any residual water left in the valve

    1. Turn off the manual irrigation once you see water stop coming out of the discharge port/hose

  4. Disconnect the hoses from the dome and remove the nuts from the hoses attached to the wetware

  5. Using your strap wrench, loosen the unions before and after the wetware

    1. Use the wrench to start the process, then loosen the unions by hand

When loosening the unions on either side of the LUMO valve, there should be no difficulty doing this whatsoever. If you feel that this is extremely difficult and you need to consistently use the wrench to loosen the unions, stop immediately. This could mean a few things:

  • There is still water in the line and the system is pressurized

  • The union collars are cross-threaded and need to be re-aligned or very slowly and carefully loosened

Once the unions are loosened, slide the wetware out from between the two loosened unions on the manifold and set aside.

Installing the New Wetware

  1. Take the new wetware and remove the unions

  2. Find the arrow located on the wetware and make sure that it is pointed in the same direction as the flow of water through the manifold

  3. Check the flow meter of the new wetware to ensure it spins with ease and is correctly seated and positioned

  4. Place the new wetware between the unions on the manifold, making sure that the arrow is pointing in the direction of the flow of water

  5. Ensure the o-rings are laying flat in their designated grooves on both the inlet and outlet side of the wetware; use plumbers grease on the O-rings if needed

  6. Carefully align the ends of the wetware with the unions on the manifold

  7. Hand tighten the union collars onto the newly installed wetware, then tighten ¼ of a turn with the wrench

  8. Attach the hoses to the dome that was previously set aside

    1. The short hose goes to the inlet that is closest to the bottom of the dome

    2. The long hose goes to the inlet that is closest to the top of the dome

  9. Make sure the nuts are hand-tight, then tighten with a wrench ¼ turn

  10. Attach the dome to the wetware

  11. Adjust/rotate the hoses so there are no kinks

Testing the New Wetware

  1. Open the ball/gate valve slowly and listen for water to fill the Lumo valve, checking for leaks at the unions and hose connectors

  2. Test the wetware by running a manual irrigation

  3. Check Ops Center to ensure flow data is being tracked

If you do not see flow being registered;

  1. Check that ball/gate valve is open

  2. Check that the dome is properly seated on the wetware

  3. Check that the hoses are properly attached to the dome and are not kinked

  4. Check the irrigation LED indicator light

  5. Check that the flow arrow is pointing the same direction of water flow

  6. Check the pump to ensure it is powered on and functional

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